In the process of crusher operation, the occurrence of stone stuck is more common due to improper operation, and when the crusher wears out, it is also prone to stone stuck, resulting in time and economic losses for customers. Therefore, how can we effectively prevent crusher blocking?
1, Regular inspection and maintenance of crusher equipment
After approximately two weeks of the new machine being put into operation, it is essential to conduct a comprehensive monthly inspection. This inspection should cover various aspects such as the equipment’s motor, lubrication system, fastening of fixed components, belt transmission mechanism, bearing seals, electrical switches, and more. Good operating habits and regular maintenance can avoid the occurrence of crusher blocking.
2, Adjust the size of the discharge port
The improper adjustment of the discharge port is one of the primary causes for material blockage. If the discharge port is too small, it hinders timely cleaning of broken materials, leading to a significant accumulation in the crushing chamber and subsequent material blockage. Therefore, proper adjustment of the discharge port size is essential to ensure smooth material discharge.
3, Control the feeding amount and material characteristics
The excessive feeding amount or high water content and viscosity of the material may result in material blockage. Enterprises should provide systematic training for operators to ensure stable feeding and prevent overfeeding. Additionally, screening and dehydration of the material can effectively reduce its moisture and viscosity, thereby avoiding material blockage.
4, Check and maintain the lubrication system
The inadequate lubricating grease will adversely impact the machinery’s lubrication efficiency, impede its operational speed, and result in material blockages. Therefore, ensuring an appropriate quantity of lubricant, regular cleaning, and timely replacement are crucial measures to prevent material blocking.
5, Check and maintain wear parts
The presence of wear parts such as screens, impct lining, and other components can result in excessive stone crushing size, leading to material blockage. Regular inspection and maintenance of these parts, along with timely replacement of severely worn components, can effectively reduce the occurrence of material blockage.
6, Keep the discharge port open
Poor discharge port will lead to material accumulation and hinder the efficiency of the discharge process. It is crucial to ensure that the discharge port and the conveyor are unimpeded to avoid material accumulation under the conveyor, which can effectively prevent the material stuck.
The crusher plays a crucial role in the production process. Therefore, it is essential to ensure its reliable performance and adhere to the operational regulations. By conducting regular inspections and maintenance, we can effectively reduce equipment failure rates, thereby directly enhancing crusher operation efficiency and overall production efficiency.
Luoyang Dahua Heavy Industry is a high-tech enterprise with research & development production, sales, and service. The mobile crushing station has been successfully applied in domestic and foreign mine crushing projects. The company has a professional R & D team, a strong after-sales team, from the equipment selection, site inspection, equipment manufacturing, installation, commissioning, delivery and other aspects for your service.
